
Principle:
The powder material is in a boiling state in fluid bed, heated and
mixed by filtered hot air. Then spray binder into fluid bed, make
the dry powder material agglomerate and become granules. The
moisture in granule is evaporated by hot air and binder is
solidified. Finally, the ideal, uniform and porous finished granule
will be got.
Applications:
Pharmaceutical industry: tablet, capsule, low sugar or no sugar
granule of Chinese medicine
Food stuff: cocoa, coffee, milk powder, granule of juice, flavoring
and so on.
Other industries: pesticide, feed, chemical fertilizer, pigment,
dyestuff and so on.
Features:
Because of powder granulating, the flow property is improved and
the dust is reduced.
Because of powder granulating, its solving property is improved.
The mixing, granulating and drying could be completed in one
machine.
Being adapted anti static filter bag, the operation is safe.
There is explosion releasing hole to keep the people's security
when explosion.
FL fluid bed tea infusion granulator has no dead corner, easy for
feeding, discharging and clean. It could meet the requirement of
GMP.
Preface
DLB Series Multi-Function Granulator & Coater is a new type of solid ingredients/ material preparation equipment, that integrates granulating, coating, fluidizing and rotating granulating together. It is mainly applicable for granulating, pill making and coating in pharmaceutical, chemical, foodstuff and some other industries, such as granules to be pressed to tablets, or to be filled into capsules, granules for other Chinese and Western Medicine, solid drinks, especially controlled release capsules and granules.
Principle :
◆ Spray coating can be performed – usually in batch processing – in
all fluidized bed systems. For some coating applications, a
continuous process is also available. The film material is applied
as a solution, suspension or melt. Caution should be taken here
that no liquid bridges form during application in order to avoid
undesirable agglomeration.
◆ When coating using a solution or a suspension, the liquid serves
to transport the solids to the surface of the particles. When a
melt is used for coating, in contrast, the coating material is
one-hundred percent spreadable. YIBU technologies permit an optimal
retention time of the particles in the coating zone. This assures
outstanding coating qualities.
◆ Coating can take place as top spray, tangential spray, bottom
spray or rotor process, depending from which direction the
particles are being sprayed. All of these methods be performed in a
single, modern fluidized bed system. Customize for your needs.
Application
◆ Mixing: For various kinds of fluidized materials, such as powder,
granules, micro-granule etc. In the effect of multi-dimensional
movement (horizontal, tangent and radial direction), the mixing
effect is very good.
◆ Granulating: Spray adhesive onto powder to produce granules with
various diameters.
◆ Coating: Efficient for coating powder, granules and
micro-granules.
◆ Thermal Material Coating: Suitable for coating powder, granules
and micro-granules with thermal wax.
◆ Spray Drying: Spray liquid or suspension onto powder so they
should be dried.
◆ Cooling: This equipment might also be used for cooling powder or
granules.
Some parts of the equipment making at site for reference;
Model | 5 | 15 | 30 | 60 | 120 | 200 | 300 | 500 | ||
capacity | kg/batch | 4-6 | 10-20 | 20-40 | 40-80 | 80-160 | 160-250 | 250-350 | 250-550 | |
Material container | diameter | mm | 400 | 550 | 700 | 1000 | 1200 | 1400 | 1600 | 1800 |
volume | L | 22 | 45 | 100 | 2200 | 420 | 670 | 1000 | 1480 | |
steam | consumption | kg/h | 23 | 42 | 70 | 141 | 211 | 282 | 366 | 450 |
pressure | Mpa | 0.4-0.6 | ||||||||
compressed air | consumption | m3/min | 0.3 | 0.3 | 0.3 | 0.3 | 0.8 | 1.2 | 1.8 | 2.6 |
pressure | Mpa | 0.4-0.6 | ||||||||
power of suction fan | kW | 5 | 7.5 | 11 | 15 | 18.5 | 22 | 30 | 45 | |
working temp. | 0C | Adjustable from indoor temperature to 1200C | ||||||||
moisture | % | ≥2 | ||||||||
collection of material | % | ≥99 | ||||||||
noise | dB | ≤70 (suction fan is separately treated) | ||||||||
power of electric heating | kW | 7.0 | 12 | 14.5 | 21 | 30 | 47 | 70 | 90 | |
dimension of machine | mm | 400 | 550 | 700 | 1000 | 1200 | 1400 | 1600 | 1800 | |
H1 | mm | 2250 | 2280 | 2640 | 3040 | 3390 | 4300 | 4620 | 5080 | |
H2 | mm | 1690 | 1710 | 2220 | 2550 | 2800 | 3700 | 3900 | 4450 | |
B1 | mm | 9500 | 1100 | 1250 | 1680 | 1530 | 1630 | 1750 | 1870 | |
B2 | mm | 660 | 820 | 1030 | 1480 | 1530 | 1800 | 2000 | 2200 |
Changzhou Yibu Drying Equipment Co., Ltd